Treatment plant timer cuts energy use for a UK village hall

A village hall set in Wye Valley area in Herefordshire, UK, is benefitting from a simple energy-saving adjustment made to its on-site wastewater treatment system.

Bishopwood village hall and HiPAF unit

Bishopswood Village Hall has been served by a package treatment plant from UK water treatment group WCS Environmental Engineering’s high-performance aerated filter (HiPAF) range since 2000. The introduction of a timer to operate the blowers in the plant’s submerged aerated filter (SAF) unit is reducing its power consumption by 50%, meaning savings on energy bills for the community facility.

Bishopswood lies within the rural parish of Walford on the banks of the river Wye. Its 130-capacity village hall is used daily for community groups for up to around 20 people. Loadings increase during weekends when the hall hosts larger events. Additionally, there are seasonal fluctuations, particularly for outside toilet facilities, which are closed in winter but used by walkers in the summer. 

The hall is owned by the village hall charity and run by the trustees and volunteers. The site is not connected to mains drainage and the HiPAF packaged treatment system has been treating wastewater to meet the environmental standards set by the Environment Agency for over 20 years.

Energy-saving challenge

WCSEE liaises with its customers to reduce power consumption of its SAF technology, with organisations being hit by rising energy bills. For a volunteer-run community facility in daily use, increasing costs have a financial impact.

In addition, many groups are limiting their carbon emissions, as global focus on climate change and net zero carbon intensifies.

In 2022, Bishopswood Village Hall contacted WCSEE to request a new maintenance manual for its on-site treatment plant. During the conversation, WCSEE’s technical team outlined what measures could be taken to reduce the plant’s power consumption, to help reduce carbon footprint and energy bills.

As a result, the customer opted to have a timer retrofitted to operate blowers on the treatment plant’s SAF unit. WCSEE engineers fitted the timer to the system in May 2022. 

The technology

Blowers provide air for the biological treatment processes that take place in a SAF unit. They typically operate 24/7, accounting for more than 90% of the energy used in the SAF process.

Following ongoing research by WCSEE into reducing energy consumption of its SAF technology, blowers are now timed to pulse air into the process, rather than operate continuously.

Timers are fitted to SAF blowers as standard and existing systems can be easily retrofitted by WCSEE engineers. The measures are cutting the amount of energy consumed by blowers by up to 50%.

Village Hall graph

While the timer concept was simple, researchers found that determining the optimum times to turn blowers on and off proved more of a challenge. Part of the studies involved exploring the impact of turning the blowers off for longer periods, including overnight.

Research found that the pulsating air intervals still provided aeration for treatment, while halving energy consumption. The intervals give the added advantage of not exceeding the hourly on-off cycles required by blower manufacturers.

Outcome

The installation of the timer to the village hall’s treatment system in May 2022 led to an almost immediate reduction in energy use — current energy savings on the air blower are in the region of 45%. At the same time, the level of treatment required by the Environment Agency has been maintained. 

Tests show that the dissolved oxygen levels remain constantly above the required level during the off cycle, ensuring full treatment with no detriment to performance. The plant is operating at 5mg/l suspended solids, 2mg/l biological oxygen demand (BOD) and 0.5mg/l ammonia, better than the Environment Agency’s accepted 20:30:20. 

There is potential for further energy savings to be made by adding a thermostatic control to the cooling fan in the kiosk. If thermostatically controlled, the fan would only run in the summer. 

WCSEE technical director Andrew Baird said: “Organisations of all sizes are facing rise in energy bills. For many small businesses and community facilities, cutting power consumption will be a priority to try and control costs. Building timers into blowers has proven to be a low-cost option to reduce power consumption, addressing the market need for both net zero and cost efficiencies.”

Research

WCSEE’s research over the past five years to enhance process efficiency of its systems has included a study, alongside University of Portsmouth PhD researchers, at Petersfield wastewater treatment works in Hampshire. As well as the timers, the research has led to other energy-saving developments for the SAF technology.

One example is, the introduction of a submerged moving-bed, fixed-film reactor which can treat wastewater with energy efficiency compared to traditional SAFs, in a tighter site footprint whilst meeting environmental compliance.